Heavy equipment is an essential part of any mining and engineering manufacturing company. Thus, its durability and efficiency must be preserved all the time for efficient operations. One way to keep equipment in top shape is by regularly servicing and maintaining it. With regular maintenance, you can reduce downtime and prolong the life of your heavy equipment.
Heavy equipment maintenance is all about keeping the equipment in good working condition to ensure it performs its tasks efficiently. It involves regular maintenance of all relevant mechanical, electrical and hydraulic components. Regular maintenance is not a new concept but has gained prominence over the years because of its many advantages. Here are ten advantages of regularly maintaining heavy equipment:
1. Improved Performance for Prolonged Periods
The most important advantage of maintaining your heavy equipment is that it will help you get more work done for extended periods. When you have a piece of equipment that is well maintained, it will perform at a higher level than when it is not maintained. Your employees will be able to complete their jobs more efficiently and quickly, resulting in more monetary earnings gains from work.
2. Reduced Downtime and Improved Efficiency
Regular maintenance helps reduce downtime and improve the efficiency of heavy equipment by ensuring smooth operations, even if the equipment is not in top condition. In case of device breakdown due to wear and tear, age, or other reasons, regularly maintaining your heavy equipment helps prevent major breakdowns and avoid costly downtime. Downtime means lost production time and sales opportunities, so it’s important to have machinery that won’t break down when it needs to be working.
3. Enhanced Reliability
Maintenance has improved reliability by as much as 20 percent when performed regularly according to manufacturer guidelines. Reliability is essential because it affects customer satisfaction and profitability, which then affects profitability again, back down to employee satisfaction, turnover, and recruitment efforts – all of which affect your bottom line!
4. Lower Operating Costs Due To Fewer Breakdowns
Unplanned downtime due to breakdowns is expensive but preventable. Routine maintenance helps keep your machinery running smoothly and helps prevent breakdowns in the first place, thus saving you money on repairs, lost production time, and lost sales opportunities (among other things).
5. Improved Workplace Safety
Regular maintenance of heavy equipment prevents accidents and increases productivity. Routine maintenance of all the components of heavy chemical process equipment is essential to ensure engineer safety. Maintaining tires and brakes regularly helps reduce the risk of accidents. The safety devices should also be maintained and checked periodically to ensure their effectiveness.
6. Reduced Maintenance Costs
Regular maintenance helps reduce maintenance costs by ensuring that there are no defects found in the machine after it gets repaired by a professional engineering manufacturing company. This also saves time, money, resources, etc., ultimately protecting the business owners or company owners.
7. Better Resale Value
If you have chemical process equipment that has been well maintained, its resale value automatically goes up. Less wear and tear and less maintenance increases the worth of your heavy equipment is terms of money as compared to equipment that has not been maintained properly.
8. More Efficient Use of Resources
You should always ensure that your machinery is used by workers as efficiently as possible. Properly maintained equipment will last longer and require less maintenance than poorly maintained equipment. It means you are saving money on material and labor costs by having a properly maintained piece of machinery in your fleet.
9. Improved Return on Investment
When buying new machinery for your company, it is essential to look at how much money it will save for you over its lifetime compared to how much it costs to buy new each year. If all of your machinery is functioning correctly, there won’t be any need to replace parts such as engines or other components as they will invariably last longer. An properly maintained piece of machinery lasts longer than machinery maintained shoddily.
10. Mitigate Problems Early
When you can identify potential problems timely, you can take necessary action to prevent them from growing into something beyond control. Knowing the importance of proper process equipment maintenance also helps ensure the mechanical engineering company does its job correctly. When service providers on heavy equipment perform regular maintenance, the physical and mechanical function of the machine is checked by engineers for potential wear or damage. A checklist should be created with each maintenance check and done as close to daily as possible.